QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule / Pre-Ride inspection / Air box drain plug / Air filter / Engine oil / Oil pressure check / Spark plug / Spark arrestor cleaning / Fuel line inspection / Fuel tank vent hose / Carburetor / Ignition timing / Valve clearance inspection / Compression check / Control cables / Cooling system / Tires and wheels / Battery / Drive chain and sprockets / Brake system / Shock absorbers / Front suspension / Swing arm bearing inspection / Rear suspension inspection / Skid plate inspection / Specifications
CHAPTER FOUR / ENGINE TOP END
Break-In period / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil pump / Oil strainer / Oil pressure check valve / Oil tank / Crankshaft / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch / Clutch release camshaft / Shift lever / Shift mechanism / Clutch cable replacement / Clutch lever replacement / Reverse shift cable replacement / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission service / Input shaft / Output shaft / Reverse gear and axle / Transmission inspection / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Throttle position sensor / Carburetor operation / Fuel valve / Throttle cable replacement / Choke cable replacement / Fuel tank / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan system / Coolant temperature warning circuit / Headlight / Taillight / Meter lights / Switches / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Fan and fan switch / Radiator / Thermostat / Water pump / Specifications
CHAPTER ELEVEN / FRONT SUSPENSINO AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Handlebar / Steering shaft / Tires and wheels / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear wheel hubs / Rear axle / Rear axle housing / Sprockets / Drive chain / Shock absorber / Shock linkage / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKE SYSTEM
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Parking brake / clutch lever / Specifications
CHAPTER FOURTEEN / BODY
Retaining clips / Seat / Upper fuel tank cover / Side covers / Headlight cover / Front fender / Rear fender / Footpegs and footguard
INDEX
COLOR WIRING DIAGRAMS