QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Model identification / Scheduled maintenance / Engine oil and filter / Drive chain lubrication / Swing arm lubrication / Steering head lubrication / Wheel bearing lubrication / Shaft drive lubrication / General lubrication / Air filter / Clutch adjustment / Drive chain adjustment / Steering play inspection / Engine tune-up / Fuel system / Spark plugs / Air suction valves / Valve clearance / Ignition timing / Carburetion or fuel injection / Cylinder compression / Storage / Specifications
CHAPTER FOUR / ENGINE
Break-in / Cam chain and tensioner / Valve cover / Camshafts / Cylinder head / Valves and valve components / Cylinder block / Pistons and rings / Oil cooler / removal installation / Oil pump / Crankcase / Crankshaft and cam chain / Crankcase assembly / Specifications
CHAPTER FIVE / CLUTCH
Specifications
CHAPTER SIX / TRANSMISSION
Sprocket cover / Engine sprocket / Neutral switch / Shift linkage / Shift drum and forks / Transmission gears / Front bevel drive / Specifications
CHAPTER SEVEN / CARBURETION AND EXHAUST SYSTEMS
Carburetor operation service troubleshooting / Rejetting / Fuel level inspection / Idle mixture adjustment / Crankcase breather / Air suction system / Fuel tank / Fuel tap / Fuel level sending unit / Exhaust system / Specifications
CHAPTER EIGHT / FUEL INJECTION SYSTEM
Fuel injection operation / Fuel injection precautions / Fuel injection scheduled maintenance / Fuel injection testing / Quick diagnosis / Fuel system tests / Control unit system tests / Sensor tests / Signal test / Last chance / Fuel injection disassembly / Control unit / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Fuses / Battery / Ignition system / Spark plugs / Ignition coils / Pickup coils / Ignition advance mechanism / IC igniter / Charging system / Alternator / Starting system / Starter motor / Starter clutch / Starter solenoid / Starter lockout switch / Lighting system / Turn signal cancelling system / Fuel gauge / Fuel level sensor / Electric instruments / Tachometer/voltmeter / Electronic warning unit / Horn / Voltmeter / Specifications
CHAPTER TEN / WHEELS, TIRES AND BRAKES
Wire wheels / Cast wheels / Front rear wheel / Wheel bearings and seals / Axle / Brakes / Brake system bleeding / Brake fluid change / Brake hose / Brake pads and calipers / Front rear master cylinder / Brake discs / Specifications
CHAPTER ELEVEN / CHASSIS
Fairing / Handlebars / Front forks / Steering / Shock absorbers / Swing arm / Uni-track rear suspension / Drive chain / Final gear case / Swing arm / Drive shaft / Specifications
SUPPLEMENT / 1982-2002 POLICE MODEL SERVICE INFORMATION
INDEX
WIRING DIAGRAMS