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Kawasaki Concours Service and Repair Manual

Kawasaki ZG1000 Concours 1986-2006 M409-2

Kawasaki ZG1000 Concours 1986-2006 M409-2

Includes Color Wiring Diagrams.

This repair manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Kawasaki Concours Series motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.
 
Print Manual 1986-2006
$36.95
 
Online Manual 1986-2006
SALE PRICE $36.95
 
More About Kawasaki ZG1000 Concours 1986-2006 M409-2
ZG1000 Concours / GTR1000 (1986-2006)

What people are saying about this book:

Compared to the factory manual, "the Clymer manual has more comprehensive and detailed photos for tedious tasks." Douglas Posner RoadBike Sept. 2005


This Kawasaki Concours Manuals is 464 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Fuel system / Gearshift linkage / Transmission / Final drive / Electrical testing / Charging system / Ignition system / Starting system / Cooling system / Front suspension and steering / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule intervals / Spark plugs / Engine compression test / Ignition timing / Valve clearance / Engine oil and filter / Air filter / Throttle and choke cable / General lubrication / Emission control system / Specifications

CHAPTER FOUR / ENGINE TOP END
Servicing engine in the frame / Cylinder head cover / Cam chain tensioner / Camshaft / Cam chain and chain guides / Rocker arm assembly / Cylinder head / Valves and valve components / Cylinder block / Pistons / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine removal and installation / Alternator chain assembly / Starter clutch and alternator shaft / Oil cooler / Oil pan / Oil pump / Oil pressure switch / Crankcase / Crankshaft / Connecting rods / Balancer / Specifications

CHAPTER SIX / CLUTCH
Clutch system bleeding and draining / Clutch cover / Clutch master cylinder / Clutch slave cylinder / Clutch hose / Specifications

CHAPTER SEVEN / TRANSMISSION, BEVEL GEARCASE AND SHIFT MECHANISM
Shift pedal / Shift pedal bracket / External shift mechanism / Internal shift mechanism / Bevel gear assembly / Specifications

CHAPTER EIGHT / AIR/FUEL, EMISSION AND EXHAUST SYSTEM
Fuel tank / Fuel level sensor / Fuel valve / Air filter housing / Secondary air system / Evaporative emission control system / Carburetor / Throttle cable / Exhaust system / Specification

CHAPTER NINE / ELECTRICAL SYSTEM
Battery terminal / Charging system / Alternator / Ignition system / Starting system / Lighting system / Meter assembly / Gauges / Wiring and connectors / Switches / Junction box / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Hose clamps / Flushing the system / Water pump / Thermostat assembly / Coolant temperature sensor / Coolant reservoir / Coolant manifold / Radiator / Cooling fan motor / Fan switch / Radiator bracket / Specifications

CHAPTER ELEVEN / WHEELS AND TIRES
Bike stand / Brake rotor protection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tire repairs / Tire changing / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front fork / Handlebars / Handlebar left grip replacement / Steering head / Lower bearing replacement / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Rear suspension linkage / Swing arm / Driveshaft / Final gearcase / Specifications

CHAPTER FOURTEEN / BRAKES
Bleeding and draining brake fluid / Brake pads / Front rear brake calipers / Front rear brake master cylinder / Brake pedal footpeg assembly / Brake disc / Brake hose replacement / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Side covers / Footpegs / Lower fairing / Middle fairing / Front fairing / Fairing bracket / Tail cover / Front fender / Rear fender / Seat / Tool box / Rear frame

INDEX

COLOR WIRING DIAGRAMS


Models covered:
1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 GTR1000 GTR 1000
1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 ZG1000 ZG 1000 Concours
GTR 1000 ZG

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