CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Clutch / External shift mechanism / and transmission / Kickstarter / Brakes / Steering / Electrical testing / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Service precautions and practices / Pre-ride inspection / Engine break-in / Tune-up and service intervals / Fuel and lubricants / Transmission and component lubrication / Maintenance and inspection / Engine tune-up / Spark plugs /Specifications
CHAPTER FOUR / ENGINE TOP END Shop cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve system / Exhaust valve and shaft assembly / Exhaust valve governor and actuator / Piston and piston ring / Reed valves /Specifications
CHAPTER FIVE / ENGINE LOWER END Shop cleanliness / Engine / Crankcase / Crankcase seal replacement / Crankcase bearing replacement / Crankshaft /Specifications
CHAPTER SIX / CLUTCH AND GEARSHIFT LINKAGE Clutch cover / Right crankcase cover / Clutch / Gearshift linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable /Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks /Specifications
CHAPTER EIGHT / FUEL SYSTEM Service precautions and practices / Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Throttle cable replacement / Air filter housing / Fuel tank / Fuel valve and filter /Specifications
CHAPTER NINE / IGNITION SYSTEM Basic ignition system operation / Alternator cover / Flywheel / Stator / Ignition system testing / CDI unit / Ignition coil / Stator / Power jet system / Engine stop switch / Ignition timing /Specifications
CHAPTER TEN / COOLING SYSTEM Safety precautions / Radiators / Water pump /Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing /Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Fork adjustment /Specifications
CHAPTER THIRTEEN / REAR SUSPENSION Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Swing arm service / Rear suspension adjustment /Specifications
CHAPTER FOURTEEN / BRAKES Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc /Specifications
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