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CLYMER MANUALS HONDA CBR600F4 MANUAL, 1999-2006 M445 REVIEWED BY CBR600f4.com



I've always been a factory manual kinda guy, so I was somewhat skeptical when Clymer contacted me asking if I'd like a manual to review for all of you. Being in the middle of tearing down a pair of F4 motors, I figured it'd be the perfect opportunity to give it a whirl.

2 days later, and it's here.

M445 Clymer Manuals Honda CBR600F4 CBR600F4i CBR600F Manual

The manual at a glance is different from the factory service manual in that it's twice as thick, and covers not only the F4, but also the F4i.

Read the rest of the review.


This Honda CBR manual is 570 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring instruments / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine (carbureted models) / Starting the engine (Fuel injected models / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Fuel system (fuel injected models) / Electrical troubleshooting / Troubleshooting test equipment / Basic test procedures / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up procedure / Air filter / Engine compression test / Spark plugs / Ignition timing inspection / Valve clearance / Carburetor synchronization / Fuel injection starter valve synchronization / Idle speed adjustment / Fuel hose inspection / Control cable lubrication / Throttle cable / Starting enrichment choke cable / Clutch cable adjustments / Engine oil and filter change / Front fork oil change / Drive chain / Sidestand and ignition cut-off switch inspection / Specifications

CHAPTER FOUR / ENGINE TOP END AND EXHAUST
Engien service notes / Engine principles / Exhaust system / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain , timing sprocket and chain guides / Cylinder head / Valve lifters and shims / Valves and valve components / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing the engine in the frame / Engine service notes / Removal and installation / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Starter clutch / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL, CARBURETORS AND EMISSION CONTROL SYSTEMS
Fuel tank / Air filter housing / Carburetor service, overhaul and adjustment / Fuel pump assembly / Fuel filter replacement / Crankcase breather system / Evaporative emission control system / PAIR system / Direct air induction / Specifications

CHAPTER NINE / FUEL AND ELECTRONIC FUEL INJECTION SYSTEMS
Depressurizing the fuel system / Fuel tank / Air filter housing / Throttle body / Fuel injectors / Starter valves / Fast idle wax unit / Pressure regulator / Fuel pressure check / Fuel flow test / Fuel pump assembly / Fuel filter replacement / Fuel cut relay / Manifold absolute pressure MAP sensor / Intake air temperature IAT sensor / Engine coolant temperature ECT sensor / Camshaft pulse generator / Throttle position TP sensor / Bank angle sensor / Oxygen sensor / Emission control system / Engine stop relay / Engine control module ECM / Malfunction indicator light MIL / Throttle cable replacement / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Battery / Charging system / Stator coil and left crankcase cover / Flywheel, starter clutch and starter reduction gear / Ignition system / Starter / Starter relay switch / Clutch diode / Lighting system / Combination meter / Tachometer test / Speedometer/speed sensor / Coolant temperature gauge / Thermosensor ECT sensor (all models) / Low fuel indicator / Fuel reserve sensor / Turn signal relay / Horn / Switches / Fuses / Color wiring diagrams / Specifications

CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Hoses and hose clamps / Coolant reserve tank / Radiator / Cooling fan / Thermostat / Thermostat housing / Water pump / Water pump outlet hose / Water pump / Water pump outlet hose / Specifications

CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheel runout and balance / Tire changing / Tire repairs / Drive chain / Specifications

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races / Specifications

CHAPTER FOURTEEN / REAR SUSPENSION
Shock linkage / Shock absorber / Swing arm / Specifications

CHAPTER FIFTEEN / BRAKES
Front rear brake pads / Front rear brake caliper / Front rear master cylinder / Brake disc / Brake pedal / Brake bleeding and draining / Specifications

CHAPTER SIXTEEN / BODY PANELS
Plastic trim clips / Seat / Rider's seat / Pillon seat / Rear cowl / Side fairings / Front inner fairing / Mirrors / Windshield / Front fairing and air ducts / Front fender / Rear fender ans seat rail / Specifications

INDEX

COLOR WIRING DIAGRAMS


Models covered:
1999 2000 Honda CBR600F (GB)
2001 2002 2003 2004 2005 2006 Honda CBR600F SPORT (GB)
1999 2000 Honda CBR600F4
2001 2002 2003 2004 2005 2006 Honda CBR600F4i


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