Clymer Manuals Honda XR400R Motorcycle Dirt Bike Repair Shop Service Manual Video
Clymer Manuals Honda XR400R 1996-2004 service manual is written specifically for the do-it-yourself enthusiast. Unlike OEM "factory" manuals, which are designed for the professional motorcycle mechanic, Clymer shop manuals are designed specifically for the first time user. The most important tool in your tool box may be your Clymer manual, get one today. What's in your toolbox?
Clymer Manuals motorcycle service manual for maintenance, troubleshooting & repair on your 1996 1997 1998 1999 2000 2001 2002 2003 2004 Honda XR400R dirt bike models motorcycle. From the basics like changing the oil & filter to complete engine overhaul. More detailed than the OEM not as a free download pdf or Haynes & written for the average Joe. DIY do it yourself Shop manual includes: Specifications specs TROUBLESHOOTING Operating requirements / Starting the engine / Starting difficulties / Engine performance / Top end components / Preignition / Detonation / Engine noises / Engine leak down test / Fuel system / Test equipment / Ignition system / AC lighting system troubleshooting / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Torque specifications / Tune-up / Pre-ride inspection / Engine lubrication / Air filter / Spark plug / Engine compression check / Valve adjustment / Decompressor cable adjustment / Carburetor / Crankcase breather / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch cable adjustment / Brakes / Drive chain and sprockets / Sidestand / Headlight aim / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / Spark arrestor cleaning / Nuts, bolts and other fasteners ENGINE TOP END Engine operating principles / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Engine break-in ENGINE LOWER END Engine / Cam chain, drive sprocket and tensioner guides / Crankcase and crankshaft CLUTCH AND EXTERNAL SHIFT MECHANISM Clutch cover and clutch release arm / Right crankcase cover / Clutch / Oil pump drive gear and primary drive gear / Oil pump / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism FUEL AND EMISSION CONTROL SYSTEMS Carburetor / Float level adjustment / Pilot screw adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Air box / Emission control ELECTRICAL SYSTEM Component testing / AC lighting system testing / AC regulator / Left crankcase cover and stator coil / Flywheel / Ignition system testing / Ignition system component replacement / Ignition timing / Headlight / Taillight / Engine stop switch / Wiring diagram WHEELS, TIRES AND DRIVE CHAIN Front wheel / Rear wheel / Front and rear hubs / Wheel service / Tire changing / Drive chain / Sprocket replacement FRONT SUSPENSION AND STEERING Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment REAR SUSPENSION Rear suspension / Shock absorber / Shock linkage / Rear swing arm / Rear suspension adjustment BRAKES Brake fluid selection / Disc brake / Front brake replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal OIL COOLER AND HOSES Oil cooler / Oil cooler outlet hose / Oil pump outlet hose / Oil pump inlet hose BODY Seat / Side covers / Front visor / Front fender / Rear fender / Engine guard / Right side footpeg / Sidestand / Subframe / Odometer WIRING DIAGRAM
1996 1997 1998 1999 2000 2001 2002 2002 2003 2004 XR400R XR 400R 400 R
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Online manual available.